Indian garment market shows a promising future, are you ready for it?

Can you guess about a promising business in the coming years that expects to grow at the rate of 13 to 15 percent per annum?

To your surprise, it is organized apparel business. Yes, with the increase in the disposable income and people’s capacity of buying expensive stuff, the textile industry expects a golden time.

Not only domestic market, but there is a huge opportunity in the export market as well. Indian clothes are known for durability and cost-effectiveness. Hence, they are preferred in the Europe, the USA, and the Middle East.

In the backdrop of such a promising scenario, naturally industrial garment machines in India also expect a phenomenal business opportunity.

Quality is the undisputable aspect

To get success in the export market, manufacturers are supposed to be compliant with designs. At the same time, it should maintain high-quality standards of buttoning, stitching, and packaging.

Foreign markets are more cautious about the appearance and style of the stuff. Hence, it is all the more necessary to use international quality stitching machines to produce the international quality stuff.

Several producers are there in the niche of industrial garment machines in India. They offer machines and tools that are no inferior to the international brands. Moreover, they charge quite low as compared to their international counterpart.

Typical garment manufacturing process

Like any other product manufacturing algorithm, the garment manufacturing process also starts with the design process, and it ends with product packaging and dispatching.

While ordering industrial garment machines in India, manufacturers check the overall production process and then choose the appropriate machine.

Product design phase

It may be either in-house design or outsourced design process of conceptualizing and creating new patterns as per current trends. Modern CAD machines make the task simple and it makes customization of designs as per user requirement.

Fabric selection phase

Once the design is ready, a few samples of fabrics are ordered from the fabric manufacturer. Appropriate fabric is chosen after a few trials.

Sample yardage phase

In this phase, a 25 meter long sample yardage is ordered for sample stitching. It gives a fair idea about the fitting and appearance of the prepared material.

Mass production phase

In this stage, final garment sample is given for mass production. The choice of industrial garment machines in India depends on product type and quality.

A whole spectrum of automated and manual machines is available. You need to choose the right model and type.

Before buying an industrial garment machine for your garment industry, check the overall production process and performance of the machine.

Take your business to new heights by implementing modern-age embroidery software

What makes Wilcom embroidery designing software so popular? Well, like any other software module, it also brings incredible variety and an ultimate ease of work.

Are you a budding professional who wants to establish a big name in the field of commercial embroidery? If yes, there is no choice other than installing full-fledged software in your company.

Not only it automates your work, but also adds several new dimensions of design and finishing. When you want to please your customers with top-class work, don’t compromise on quality.

Good embroidery software matches all your requirements. From converting types into digitized form to make a library to manage the catalog of designs; everything happens with a click. You need to choose the right software that matches your needs; that’s it!

You get a plethora of designs to choose from

When you install and use Wilcom embroidery designing software, you have thousands of designs of different chests. Every year new and new designs get added to it.

Remember, you need not spend exorbitantly every time to get new designs. They are available at very reasonable rates.

The look and feel of these embroidery designs is very interesting. They look quite realistic. You can choose any of the design and colorize it as per your wish.

Modern software makes the life very simple and easy by automating the stuff.

Multi-stitch and cross-stitch designs make the work enjoyable

Smart, new-age tools offered by embroidery software give you an immense liberty of conceptualizing mind-blowing designs and converting the same into real-life designs. Whether it is normal stitch or cross-stitch, there is no restriction to your imagination and creativity.

The software is best suitable for home and commercial embroiders. Some modules give free fonts that can be included in the embroidery requirements. Revolutionary, designing and editing software empowers you to create superb fashion apparels, home décor items and so on.

Software adds new dimensions to your imagination

The software offers a lot of flexibility to the work. It can display designs in various scales starting from 1:1. It allows you to display all formats of digital images and you can sort them in any order. You can create several types of design communications.

Photo-realistic previews with almost real-life color combination help you in visualizing the final product without making embroidery design. You can store the designs for future references or can reuse the designs as well.

Choose the best wilcom embroidery designing software for your garment or textile industry to get different types of designs on your apparels.

Industrial textile dryer, a critically important element of the fabric unit

By drying, we mean removing water and moisture from the fabric. In a typical textile finishing unit, dryers are used for drying the woven or knot fabrics or dyed yarn. Though the aim is to remove the moisture, every yarn and fabric required a different type of drying.

Based on the texture and thickness of the fabric, the time and energy required to evaporate the liquid from the fabric are different.

While buying Industrial textile drying machine, you need to be very much careful about the requirement specs and operating procedures.

While choosing industrial textile dryer, look at the number of chambers and burners in the machine. Also, check the working principle.

Working mechanism of industrial textile drying machine

Industrial dryers have two chambers. Two conveyers are placed lengthwise in the chamber, and each chamber has a burner to supply hot air. A ducting line and suction fan guide the hot air to the specific chamber. Nozzles are placed between the filter and conveyer net.

Hot air is supplied to the wet fabric through these nozzles. Exhaust fans take out the steam and vapors from the chamber.

The speed of dryer and vibration depend on the GSM of the fabric. The more is the GSM, the higher are vibration and speed.

Standard operating parameters

Well, the operating procedures vary from machine to machine, here are some standard parameters. Temperature is set between 1200 to 1300 degrees Celsius for white fabrics and 1500-1700 degrees Celsius for colors.

The speed of industrial textile dryer is kept as maximum as possible. It depends on the make, type, and model of the machine.

There is a steam control switch in the Industrial textile drying machine to regulate the amount of steam entering the chamber. It needs to be set according to the type of fabric.

A few tips to get the best out of industrial textile dryer

Though Industrial textile drying machine is capable of handling heavy loads and they are flexible enough to serve a wide variety of fabrics, operators need to follow a few precautions to get the best output.

When the fabric becomes more red or blue than normal, the temperature should be reduced.  When it appears more yellow than normal, then it is the time to increase the temperature.

These are all standard practices that are followed by industrial textile dryer operators. They keep a close eye on the product delivery and alter temperature accordingly.

Industrial textile drying machine plays an important role in textile or garment industry for removing the water and moisture from the fabric.

Juki India is determined to offer services better than expectations

The basic policy of Juki India is to provide technology which is customer-oriented. The products and services offered by the company are based on the requirement specifications given by the customers.

Since the company treats its customers as production partners, their opinions are given high importance. The company feels that the best way to add value to the product is learning about it from the customers.

Therefore, customer interaction is given the utmost importance. When products are modified according to the user expectations, it brings happiness to the customers who in turn promote the products to others.

Thus, it is a win-win situation for both.

Continuous improvement is the agenda

Certainly, Juki India believes in taking the product quality to higher and higher, adding to the customer satisfaction. The effort is to reach closer to the consumer who is the last point in the chain.

Every person in the company works relentlessly to satisfy customers up to the maximum extent.

Since its establishment in India in 1995, the company has always put the customer at the top. In these two decades, the company has expanded reasonably well. The northern and southern India is managed by the New Delhi and Bangalore offices respectively.

Other than these two offices, there are 9 branches at major production clusters located at major garment production clusters. In addition to it, there is an intricate network of sales and support. The Pan-India presence is ensured by distributors and agents who take the benefits and specialties of products to the consumers.

Technology is always at the top-most place

For Juki India, to maintain quality standards high is the priority item. By offering state-of-the-art household sewing machines and SMT system (Surface Mount Technology), it becomes a customer-centric company that takes care of each requirement of the users, major or minor.

The company has consistently worked on strengthening the apparel systems and electronic assembly and equipment. The technology of industrial quality sewing machine has always been the core competency.

The aim is to improve customer relationship further

The company looks forward to further improvement in customer relations.  The other two important divisions House Hold Sewing machine, and SMT (Surface Mount Technology) operate under the Infrastructure and Support division of the company.

Each member of the team is determined to offer fantastic service to the clients. The team has enough knowledge of machine installation, maintenance, and servicing.

IIGM is an alternative for Juki India, who provides varieties of sewing machines with different sizes which are suitable for all types of industries like garment industry and textile industry.

Buy appropriate zigzag sewing machine for your garment manufacturing setup

When you stitch clothes, there is a need of several types of stitches. Obviously, one sewing machine can’t fulfill the requirements of all types. For example, when you stitch laces or you want to hem edges; you need zig zag sewing machine.

It forms a zigzag seam where the stitches are at an angle to each other. The seam looks beautiful, and it is firmer than the normal seam.

A zigzag machine operates with the speed of 5000 stitches per minute. The distance between two stitches can be 10 MM at the most.

With the change in the direction and sequence of the horizontal movements of the needle, you can achieve figured zigzag seams.  It gets repeated after several stitches. Zigzag machines are very useful for several applications.

How does zigzag stitch form?

The machine uses bobbin and chain stitch to form the pattern. When the fabric moves one stitch down the seam (typically known as the fabric step), the needle moves left and right alternatively.  The fabric step and the needle step determine the width of the seam and width of the zigzag respectively.

When you choose a zig zag sewing machine, make sure you pay attention to these two parameters. Based on the requirement f your fabric, you can use an appropriate machine. The width and angle of the zigzag are adjustable up to some extent, though.

You must look into the requirement before buying zig zag sewing machine

Before you decide to spend considerable money for a specialized sewing machine, it is important to know the requirement beforehand. What you want to have in your manufacturing unit and what you actually need are two different things.

If there is not much requirement of zig zag stitch, then you can decide to outsource the same. However, if you have a frequent requirement, then it is cost-effective decision to buy the machine instead of outsourcing it every time.

Amongst several models, you should pick the most suitable one for your needs. Do not over estimate or under estimate your requirements. It will lead into purchasing an inappropriate machine.

Once you are clear about the requirement, start looking for machines that fit into your budget. Read every line of functional specification so that you do not miss anything important.

Check the extra facilities such as adjustable length of stitch and patterned stitches, etc. Don’t look at the price tag only. Give priority to your work requirement.

Most of the garment industry or text tile industries need the zig zag sewing machine for stitching stretchable fabric.

Review of Commercial Washing Machines G1 LW1 Tonello

The industrial washing machine G1 LW1 is a product from IIGM, the front runner technology and service provider in India in the home textile and apparel technology. The G1 LW1 washing machine is latest in its generation. It comes equipped with an LCD TFT touchscreen. This helps you negotiate the machine under tough conditions and get it right each time.

Highly programmable models

The beauty of a Tonello machine is that it allows a great degree of flexibility in programming. It has several default programmes too. You can use one of the many readymade recipes by transferring it from a USB stick. This will also help you control the machine through a centralised command and work from a remote area. You may even link it with other machines to enhance the productivity of the work.

Sampling model and working models

You have several models from which you can choose your washing machine. The Tonello G1 70LW is perfect for sampling the processes. You can get the feedback on a variety of washing processes such as stonewash, bleach, enzyme wash, and so on. You get the same effect on the production machine which is liquor ratio=mechanical action=result. In this model, you have two varieties – LW and LW1. The 70 LW1 has a volume of 700 cc while the 70LW1 has 565 cc.

Specifications of the working models

The regular house use models range from the G1 130 LW1 to the G1 325 LW1, the G1 420 LW1, and the G1 510 LW1. The cylinder volume increases from 1314 cc to 3112 cc, 4180 cc, and 5094 cc. The power also increases accordingly from 11 kW, to 14 kW, 17 kW, through to 24 kW. The rotation speed is 200 rpm for the first two and 110 rpm for the last two.

Use for many types of washes

These models are adapted to any type of washing – stonewash, bleach, enzyme wash, and more – and suited for a variety of fabric material. They come with a basket that has attached beaters to help enhance the quality of the wash. You can use it with a variety of garment finishes. They are particularly suited for washing the jeans.

Height and width of the models

The cylinder diameter is 1323 mm for the G1 130 LW1. It is slightly more for the G1 325 LW1 at 1620 mm and is 1878 mm for the other two models. The height of the models varies as 2130 mm and 2650 mm for the first two and 2600 mm for the other two.

You get uniform quality each time. There is a pre-extractor that you can use for each machine.

Buy the branded industrial washing machine for your garment, which suites for any type of washing like stonewash, bleach, and enzyme wash.

CAD makes garment industry smart

Computer Aided Design or CAD is the important aspect of the garment industry. IT is the essential and inseparable tool for making vivid patterns and handling allied jobs in the manufacturing unit. Apart from accuracy and efficiency, CAD software for garment industry brings several qualitative improvements as well.

In fact, it brings a revolutionary change in the manufacturing and export business of apparels in India. With computer-aided tools, it becomes pretty simple to produce attractive and lucrative garments for the fashion industry.

As the market becomes further competitive and customer-centric, it is furthermore important to incorporate new-age technology to enhance the manufacturing process.

Benefits of CAD in a garment unit

As far as benefits are concerned, they are quite a few. Here are some key benefits that make CAD relevant.

  • It brings down the valuable time required for designing of apparels. When it is done manually, it is not possible to achieve timelines and variety. CAD makes it simple and effective.
  • You can store, transmit and transport design data easily and quickly as it is in the digital form.
  • The process of design gets free from the limitation of time and space. As the design specs are available anytime and anywhere, modification becomes simple.
  • Digital data can be stored in computer systems. Hence, it doesn’t require physical space to save design specifications.
  • There is no need of producing design swatches or different colors. They can be seen virtually by selecting the relevant color or fabric type in the CAD system.
  • Personalization and customization of design become a matter of few clicks.
  • There is no delay in producing designs, and you can complete all projects before the deadline.

CAD software for garment industry is the modern way of running an apparel manufacturing unit. You can’t remain away from technological enhancement. It is part of the evolution and development process.

Are they expensive and too much technical?

Well, some people feel that using CAD system requires a lot of technical knowledge. It is not the reality. CAD is pretty easy to use. It is simple and user-friendly.

You need to put some money for implementing in the organization, but it gets recovered very soon. When your business becomes highly efficient, the bottom lines come under control.

As it becomes further popular, operating costs are coming down making it economically feasible. Finding skilled people to operate CAD no longer remains an issue.

CAD software for garment industry brings additional applications for apparels; most of the garment industry uses the CAD software for obtaining the varieties of design.