Review of Commercial Washing Machines G1 LW1 Tonello

The industrial washing machine G1 LW1 is a product from IIGM, the front runner technology and service provider in India in the home textile and apparel technology. The G1 LW1 washing machine is latest in its generation. It comes equipped with an LCD TFT touchscreen. This helps you negotiate the machine under tough conditions and get it right each time.

Highly programmable models

The beauty of a Tonello machine is that it allows a great degree of flexibility in programming. It has several default programmes too. You can use one of the many readymade recipes by transferring it from a USB stick. This will also help you control the machine through a centralised command and work from a remote area. You may even link it with other machines to enhance the productivity of the work.

Sampling model and working models

You have several models from which you can choose your washing machine. The Tonello G1 70LW is perfect for sampling the processes. You can get the feedback on a variety of washing processes such as stonewash, bleach, enzyme wash, and so on. You get the same effect on the production machine which is liquor ratio=mechanical action=result. In this model, you have two varieties – LW and LW1. The 70 LW1 has a volume of 700 cc while the 70LW1 has 565 cc.

Specifications of the working models

The regular house use models range from the G1 130 LW1 to the G1 325 LW1, the G1 420 LW1, and the G1 510 LW1. The cylinder volume increases from 1314 cc to 3112 cc, 4180 cc, and 5094 cc. The power also increases accordingly from 11 kW, to 14 kW, 17 kW, through to 24 kW. The rotation speed is 200 rpm for the first two and 110 rpm for the last two.

Use for many types of washes

These models are adapted to any type of washing – stonewash, bleach, enzyme wash, and more – and suited for a variety of fabric material. They come with a basket that has attached beaters to help enhance the quality of the wash. You can use it with a variety of garment finishes. They are particularly suited for washing the jeans.

Height and width of the models

The cylinder diameter is 1323 mm for the G1 130 LW1. It is slightly more for the G1 325 LW1 at 1620 mm and is 1878 mm for the other two models. The height of the models varies as 2130 mm and 2650 mm for the first two and 2600 mm for the other two.

You get uniform quality each time. There is a pre-extractor that you can use for each machine.

Buy the branded industrial washing machine for your garment, which suites for any type of washing like stonewash, bleach, and enzyme wash.

CAD makes garment industry smart

Computer Aided Design or CAD is the important aspect of the garment industry. IT is the essential and inseparable tool for making vivid patterns and handling allied jobs in the manufacturing unit. Apart from accuracy and efficiency, CAD software for garment industry brings several qualitative improvements as well.

In fact, it brings a revolutionary change in the manufacturing and export business of apparels in India. With computer-aided tools, it becomes pretty simple to produce attractive and lucrative garments for the fashion industry.

As the market becomes further competitive and customer-centric, it is furthermore important to incorporate new-age technology to enhance the manufacturing process.

Benefits of CAD in a garment unit

As far as benefits are concerned, they are quite a few. Here are some key benefits that make CAD relevant.

  • It brings down the valuable time required for designing of apparels. When it is done manually, it is not possible to achieve timelines and variety. CAD makes it simple and effective.
  • You can store, transmit and transport design data easily and quickly as it is in the digital form.
  • The process of design gets free from the limitation of time and space. As the design specs are available anytime and anywhere, modification becomes simple.
  • Digital data can be stored in computer systems. Hence, it doesn’t require physical space to save design specifications.
  • There is no need of producing design swatches or different colors. They can be seen virtually by selecting the relevant color or fabric type in the CAD system.
  • Personalization and customization of design become a matter of few clicks.
  • There is no delay in producing designs, and you can complete all projects before the deadline.

CAD software for garment industry is the modern way of running an apparel manufacturing unit. You can’t remain away from technological enhancement. It is part of the evolution and development process.

Are they expensive and too much technical?

Well, some people feel that using CAD system requires a lot of technical knowledge. It is not the reality. CAD is pretty easy to use. It is simple and user-friendly.

You need to put some money for implementing in the organization, but it gets recovered very soon. When your business becomes highly efficient, the bottom lines come under control.

As it becomes further popular, operating costs are coming down making it economically feasible. Finding skilled people to operate CAD no longer remains an issue.

CAD software for garment industry brings additional applications for apparels; most of the garment industry uses the CAD software for obtaining the varieties of design.

PLM for apparel industry is the key to prosperity and progress

Product Lifecycle Management or PLM is the software that works with a web-based interface and allows the stakeholders involved in an apparel producing industry to work in a systematic and coordinated manner.

Yes, it is part of the office automation process which turns an apparel manufacturing unit into a high-tech one.

You can find a variety of PLM for apparel industry, and the one you choose depends on several factors. Typically, PLM uses a specification file which is accessible and shared amongst all the stakeholders. Since everyone refers the same thing, there is no scope for ambiguity.

It is the time-saving and economical approach.

What does PLM do for an apparel producing unit?

It is possible to view the latest version of the product when it was dropped from the line or modified last? It brings a great improvement in quality and avoids manufacturing defects.

When people use this dynamic, real-time platform, it becomes possible to work on the specifications. The manufacturer can see the product spec and send samples to the retailers.

Retailers, in turn, review the sample and enter the modifications required if any. Use of PLM makes the process of apparel design and manufacturing smart.

For a manufacturer of high scale, it is essential

If you are a manufacturer who produces garments of a high scale, then the use of PLM is a necessity. As there are thousands of garments at different stages of production at a particular time, the amount of paperwork becomes enormous if you use conventional methods.

Not only is it time-consuming, but error-prone as well. In the modern world of technological excellence, PLM for apparel industry is the inseparable aspect of modern industry.

It cuts down lifecycle management time considerably and improves accuracy and efficiency manifold.

In the competitive world today, it is a blessing for manufacturers

Production cost is a major inhibiting factor in the competitive scenario. People struggle to bring it down as much as possible so that bottom line can be managed well.

In the light of this, use of PLM becomes all the more necessary. Manufacturers can squeeze costs and can cope up with the rising demands for fashionable yet cost-friendly apparels.

It is impossible to achieve the objective of producing high-class, cheap clothes without incorporating new-age methods and processes.

Technology always comes to rescue when industries face cost pressures. By using high-tech PLM software, apparel manufacturing units can survive and flourish.

Go for the best PLM for your apparel industry to get improvement in the quality of the product and it avoids manufacturing defect.

Harsh laundry chemicals cause everlasting damage to your clothes

As the lifestyle becomes more hectic in cities and metros, people find very less time for completing household affairs. It gives rise to outsourcing the tasks to professional service providers.

Washing and ironing clothes are unavoidable and inevitable tasks. They are not only time-consuming but quite taxing as well. It is the reason people love to assign it to laundry services.

Though there are several benefits of outsourcing the same, there are some shortcomings too. If the service provider doesn’t follow quality and standards, then you could find the services unsatisfactory.

Use of substandard Laundry chemicals is the most common nuisance. It spoils the clothes and reduces life. Your clothes lose charm, and glaze very soon.

Conventional laundry products contain harmful and toxic chemicals

Yes, professional laundry service providers make your clothes spotless clean, and they smell incredibly fresh. However, have you ever noticed that clothes that otherwise last for a few years lose their charm in a few months when they are serviced by mediocre laundry?

Yes, it happens because they use low-quality laundry products which are cheap and purchased from the local market. Not only they are harmful to your clothes but your health as well.

Studies reveal that artificially scented products emit several volatile organic compounds that are pollutants and dangerous for human health.

Good laundries use top-class laundry products

While there are low-standard washing services that use inferior products, there are good companies that do not compromise on quality standards.

They use detergents that are made as per quality standards and pollution control standard. They use bleaching agents and petroleum products of high purity.

When your clothes get such good treatment, they do not lose their charm and glaze for years. Your attires look clean, bright and incredibly fresh.

Safe and hygienic products do not contain harmful Laundry chemicals. Rather, they are made from organic, bio-degradable ingredients.

If there is no sharp synthetic fragrance in the washed clothes, then you can assume that the laundry operator did not use harmful chemical-based detergents.

Similarly, if the clothes are not exceptionally bright, then you can assume that there is no harsh bleach used in the dry-cleaning process.

Do not put disproportionately high expectations

Do not pressurize your service provider about the quality of washing and dry-cleaning. If you are skeptical about the cleanliness and freshness, then they will be forced to use strong Laundry chemicals. Make your expectations clear in the very first meeting.

If you want cleanliness and freshness of your clothes, use good quality of laundry chemicals which is made from organic, bio-degradable ingredients.

Why your garment manufacturing unit needs overlock machine?

A series of processes are involved in garment manufacturing and each one of it is relevant and significant. You can’t ignore or avoid any of them as it affects the overall finishing and quality of the garments.

Overlock or serging is a stitching method which involves one to four threads; one to two needles and one to two loopers.

It protects the edges from reveling and to close the seams in stretchy fabric or knitwear. It is also useful in fabrics that are too light.

When you buy the overlock machine for your garment manufacturing unit, make sure you choose the good one.

Which type of overlock machine is good?

In general, machines that use two to four threads are quite commonly used. Since it is possible to configure one machine for various varieties of stitches, you can utilize the flexibility and versatility of these machines.

In machines where five or more threads are used, typically one needle and one looper are used for chain stitching whereas the remaining needles and loopers take care of the overlock stitching.

The combination is called ‘safety stitch’ and these machines are very much popular.

A five thread machine hems the raw edges of cloth so that no loose threads hang from the edges. AS far as superiority is concerned, this machine is definitely better than others. The reason is; it uses two needles and loopers for secure stitching.

You must ensure that the machine you buy has the yarn breakage detection mechanism which should stop the machine as soon as the thread breaks.

The machine identifies broken threads immediately and thereby improves the quality of fabric.

How is overlock machine different from sewing machine?

Many people get confused by the actual application of it.Well, in fact, they complement each other in the sense that a few things that are not possible by sewing machine can be done using an overlock machine. It binds two layers of fabric using overlock stitch that can be creates using 3-4 different threads. The blades in this machine cut the fabric before stitching whereas in a typical sewing machine application, it is not possible.

This machine uses multiple threads to create stitches that are locked. In a sewing machine, there is only one or two threads are there in the needle. This machine is much faster than sewing machine.

Buy a good quality overlock machine for your garment manufacturing unit. It is inevitable tool.

To get the smooth edge finishing and sew seams, Use good quality of overlock machine for your garment industry or textile industry.

A look at various key features of industrial washing machines

Washing machines are nowadays extensively used in various homes as they make it a lot easier for people to get all of their clothes cleaned. However, while the standard washing machines are well suited to be used at home, they are not the most appropriate devices to be used for commercial purposes. Industrial washing machines are specially designed machines that can be used for cleaning bulk quantities of clothes within a short time. They have also got extensive drying techniques that can be used for drying the clothes that have already been cleaned. Such machines help to cater to the needs of the customers and aid in the growth of business.

Most of the industrial washing machines that are nowadays used come with different specific programs and actions that can be customized to wash clothing items made out of diverse materials. Whether one intends to wash cotton clothes or other delicate fabrics, the features in these machines can be customized to produce the best results. Many of the models also come with dials and button-controlled digital settings. Most of the models come with at least three different sets of wash settings and levels like low, medium and full. Additional features that may be included in them are child lock, aquastop, delayed execution, steam and time remaining indication.

Many of the commercial machines that are designed and developed nowadays are meant for long term usage and therefore they include features that focus more on functionality than style. These machines do use lesser amounts of water than the older machines and yet deliver high end cleaning results. The commercially used washing machines also come with sharp-edged square appeals along with stainless steel elements that help in reducing rust. The best aspect of these machines is that they can even get even the most abused and dirtiest clothes cleaned as good as new.

The industrial washing machines can extend from the standard commercial machines and may offer cleaning options for large capacities of clothes as well as automated and mechanical assembly-line systems. The industrial washing machines can also be effectively used for processing more than 300 pounds or 140 kg of clothing items at once. They can also be used for different types of exceptional machine abusive washing tasks such fabric bleaching, dyeing and stone washing. It is due to this reason that it always helps for a laundry business owner to invest in these industrial washing machines.

Industrial washing machines play a vital role in garment industries to improve the productivity and efficiency.

Automatic inspection helps in producing flawless garments

Maintaining high product quality is the crux of running a business successfully, and it becomes furthermore important when you are in the garment business. Fashions and trends frequently change there, and you need to put a lot of efforts to remain in the competition.

Experts say that the job of quality control is quite tough in such industries and it is always better if you bring automation in the process. With the advancement in the technology, you have a variety of garment inspection machines that make the things simple.

As the competition and pressures of quality material increases, it becomes furthermore important to look into it minutely.

Take advantage of the booming industry

Since there is a great increase in the demand of quality apparels, you should reap the highest profit by offering material that is the best and the perfect.

Though manual inspection looks cost-effective prima facie, it comes out to be very costly in the long run. When you do the quality testing with inspection machines, you can deliver material with the highest perfection.

Automation keeps no room for errors and mistakes. It makes the difficult task simple and thereby increases efficiency. This easy to use and highly user-friendly system reduces errors during the inspection. You deliver 10% errorless material to the consumer and give the best value for money.

Augment the speed of error detection to such levels that they match the production speed. Thus, there is no bottleneck because of quality inspection.

It is needless to say that it boosts productivity and profitability.

The machines are advanced and intelligent

Technical advancement makes these machines super smart and super intelligent. They are based on adaptive neural network-based concepts (artificial intelligence). When short lengths of good quality fabric are fed to the machine, it captures the information and scans through the production lot.

The lot gets disqualified and rejected if the machine doesn’t find t as per quality standard. The machine is attached to a very high-speed computer that is capable of processing millions of information in a fraction of a second.

These inspection machines are fit for a wide range of fabrics, e.g. apparels, sheets, industrial cloth, upholstery, and finished fabrics. Thus, there is no need of investing multiple times.

The machines are equipped with a high-speed camera, central processing unit, color monitor and an output box. They can detect errors as small as 0.05 inch at high speed. Install the state-of-the-art inspection system and produce top-class fabrics.

Many garment or textile industries are using inspection machines to improve product quality, contact us for best garment inspection machines.